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TURBOCHARGER DAMAGE ANALYSIS Common Engine Bearing Failures
Common Piston & Liner Failures

Four Major Causes                                                                                           next

1. Oil Contamination Chemical Contamination
causes heavy wear of bearing/ shaft and excessive temperature .  The visual indications are very much the same as for Marginal Lubrications.  The most common cause is dilution of oil by fuel, reducing the lubrication properties of oil.

Total Lack of Lubrication
for similar causes, will show similar damage, but more extreme.  Damage happens very rapidly!


Fine Particle Contamination may not be noticed in oil visually, but causes polishing of the bearing surface and tell tale rounding of the outer edges.  Often the compressor end bearing may be worn to a taper on the outside diameter.

Large Particle Contamination
Oil borne large particles, may cause impact damage and deep scoring as shown left.  The bearing bore may also be scored, usually to a lesser extent. The shaft and center housing are usually damaged slightly less, being harder materials. The light scoring shown below was caused by large oil borne contaminations.


2.
Lack of Lubricants


Marginal Lubrication
when the oil supply to the turbo is reduced, (for instance when gasket materials partially block an oil way or inlet flange).  Characterised by extreme discolouring of shaft journals (as shown).



 

Piston &Liner ] [ TORBO CHARGE ] turbo charge2 ]

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